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46
lasuca/factory-information/bagasse-storage.php Normal file
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<?php // phpcs:ignoreFile
$pageTitle = 'Bagasse Storage';
$metaDescription = 'Covered storage and reclaim systems keep LASUCA’s bagasse ready for fuel and fiber use.';
$activeNav = 'factory';
require __DIR__ . '/../inc/theme-header.php';
?>
<main>
<header class="hero hero-sub">
<div class="container">
<span class="badge">Factory information</span>
<h1>Bagasse storage</h1>
<p>
Purpose-built steel structures and a variable-speed reclaim system protect our bagasse inventory and keep
fuel flowing to the boilers.
</p>
</div>
</header>
<section class="page-section py-5">
<div class="container">
<div class="row g-5 align-items-center">
<div class="col-lg-6">
<div class="content-card">
<p>
A 75&nbsp;×&nbsp;75&nbsp;×&nbsp;35-foot all-steel building, constructed in 1992, houses the bagasse reclaiming system. The
6-foot by 80-foot bin conveyor uses a variable-speed hydraulic drive to keep material moving smoothly
toward the steam plant.
</p>
<p>
In 2002, an additional 71&nbsp;×&nbsp;50&nbsp;×&nbsp;37-foot steel extension was added on the north side of the original
structure, expanding covered storage and improving fuel reliability during wet weather windows.
</p>
</div>
</div>
<div class="col-lg-6 text-center">
<img src="/images/handling2-2-large.jpg" alt="Covered bagasse storage building" class="img-fluid content-image" />
</div>
</div>
</div>
</section>
</main>
<?php
require __DIR__ . '/../inc/theme-footer.php';
?>

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<?php // phpcs:ignoreFile
$pageTitle = 'Centrifugals';
$metaDescription = 'Batch and continuous centrifugals polish sugar at LASUCA with upgraded Broadbent and Western States stations.';
$activeNav = 'factory';
require __DIR__ . '/../inc/theme-header.php';
?>
<main>
<header class="hero hero-sub">
<div class="container">
<span class="badge">Factory information</span>
<h1>Centrifugals</h1>
<p>
Automated batch and continuous machines handle every massecuite grade, delivering clean crystals and
efficient molasses separation.
</p>
</div>
</header>
<section class="page-section py-5">
<div class="container">
<div class="content-card">
<h2 class="h4">Stations and capacity</h2>
<p>
LASUCA operates a seven-machine battery of 48&nbsp;×&nbsp;36-inch Western States automatic batch centrifugals for “A” and
“B” massecuites. Capacity increased again in 2001 with the addition of a C46 MT Broadbent automatic
batch machine.
</p>
<p>The low-grade station includes:</p>
<ul>
<li>Western States CC5 continuous centrifugal</li>
<li>Western States CC6 continuous centrifugal</li>
<li>Broadbent SPV 1220 continuous machine installed in 2001 (replacing a Western States CC2)</li>
</ul>
<p>
Together these machines keep the pan floor moving, recovering sugar while protecting molasses quality for
storage and sale.
</p>
</div>
</div>
</section>
</main>
<?php
require __DIR__ . '/../inc/theme-footer.php';
?>

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lasuca/factory-information/clarification.php Normal file
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<?php // phpcs:ignoreFile
$pageTitle = 'Clarification';
$metaDescription = 'Clarifiers, heaters, and rotary vacuum filters prepare LASUCA juice for evaporation.';
$activeNav = 'factory';
require __DIR__ . '/../inc/theme-header.php';
?>
<main>
<header class="hero hero-sub">
<div class="container">
<span class="badge">Factory information</span>
<h1>Clarification</h1>
<p>
High-capacity heaters, multi-compartment clarifiers, and rotary vacuum filters keep our juice clean and ready
for evaporation.
</p>
</div>
</header>
<section class="page-section py-5">
<div class="container">
<div class="content-card">
<p>
Juice from the milling tandem is stored in a 1,602&nbsp;cubic-foot (11,980 gallon) liming tank before moving
through two 2,500&nbsp;sq. ft. heaters and two additional 5,000&nbsp;sq. ft. heaters.
</p>
<p>
Clarification relies on a 24-foot Dorr multifeed clarifier, a 30-foot Graver clarifier, and a 26-foot
Rapi-Dorr installed for the 2002 crop. Each unit uses upgraded drawdown boxes and mud pumps to boost
capacity and uptime.
</p>
<p>
Solids removal is finished by a bank of rotary vacuum filters&mdash;10&nbsp;×&nbsp;16, 10&nbsp;×&nbsp;18, and 12&nbsp;×&nbsp;16-foot
Eimco units. Bagacillo sourced from the steam plant carriers supports consistent cake formation before
disposal.
</p>
</div>
</div>
</section>
</main>
<?php
require __DIR__ . '/../inc/theme-footer.php';
?>

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lasuca/factory-information/crystalizers.php Normal file
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<?php // phpcs:ignoreFile
$pageTitle = 'Crystallizers';
$metaDescription = 'Receiver capacity and continuous crystallizer banks keep massecuite conditioned for centrifugals.';
$activeNav = 'factory';
require __DIR__ . '/../inc/theme-header.php';
?>
<main>
<header class="hero hero-sub">
<div class="container">
<span class="badge">Factory information</span>
<h1>Crystallizers</h1>
<p>
Continuous banks of Dyer-Blanchard crystallizers finish “C” strikes and deliver steady massecuite flow to the
centrifugals.
</p>
</div>
</header>
<section class="page-section py-5">
<div class="container">
<div class="content-card">
<p>
A large receiver positioned above the crystallizer gallery catches every “C” strike and was expanded to
6,205&nbsp;cubic feet for the 2002 crop. From there the massecuite feeds two banks of seven
Dyer-Blanchard crystallizers, each holding 1,000&nbsp;cubic feet.
</p>
<p>
The banks operate in continuous flow, with Nadler pumps moving conditioned massecuite from the
crystallizer room to the centrifugal mixers to keep the station balanced.
</p>
</div>
</div>
</section>
</main>
<?php
require __DIR__ . '/../inc/theme-footer.php';
?>

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<?php // phpcs:ignoreFile
$pageTitle = 'Evaporation';
$metaDescription = 'Large-surface evaporators and automated vacuum pans drive LASUCA syrup concentration.';
$activeNav = 'factory';
require __DIR__ . '/../inc/theme-header.php';
?>
<main>
<header class="hero hero-sub">
<div class="container">
<span class="badge">Factory information</span>
<h1>Evaporation</h1>
<p>
High-capacity pre-evaporators, triple effects, and automated vacuum pans concentrate clarified juice into
strike-ready syrup.
</p>
</div>
</header>
<section class="page-section py-5">
<div class="container">
<div class="content-card">
<h2 class="h4">Evaporator station</h2>
<p>
The station combines two 25,000&nbsp;sq. ft. pre-evaporators (one installed new in 2001), a 28,500&nbsp;sq. ft.
triple effect, and a 38,500&nbsp;sq. ft. triple effect&mdash;delivering 117,000&nbsp;sq. ft. of total heating surface.
</p>
<h2 class="h4 mt-4">Vacuum pans</h2>
<p>
Eight vacuum pans provide flexibility across product grades:
</p>
<ul>
<li>700 and 900&nbsp;cubic-foot pans</li>
<li>Two 1,100&nbsp;cubic-foot pans</li>
<li>One 1,200&nbsp;cubic-foot pan</li>
<li>Two 2,000&nbsp;cubic-foot pans</li>
<li>One 3,000&nbsp;cubic-foot pan</li>
</ul>
<p>
All discharge and cut-over valves operate with air-hydraulic systems. Pans five through eight are automated
with a Smar control platform from Brazil for tighter strikes and syrup consistency.
</p>
</div>
</div>
</section>
</main>
<?php
require __DIR__ . '/../inc/theme-footer.php';
?>

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<?php // phpcs:ignoreFile
$pageTitle = 'Final Storage';
$metaDescription = 'Warehouse and tank capacity keeps LASUCA sugar and molasses moving to market.';
$activeNav = 'factory';
require __DIR__ . '/../inc/theme-header.php';
?>
<main>
<header class="hero hero-sub">
<div class="container">
<span class="badge">Factory information</span>
<h1>Final storage</h1>
<p>
Purpose-built warehouses and high-capacity tanks ensure raw sugar and molasses stay on schedule for shipment.
</p>
</div>
</header>
<section class="page-section py-5">
<div class="container">
<div class="content-card">
<h2 class="h4">Sugar handling</h2>
<p>
Raw sugar moves by belt to exterior holding bins fitted with hydraulic dump gates for fast truck loading.
Warehousing includes a 120&nbsp;×&nbsp;509-foot building installed in 1992, a 150&nbsp;×&nbsp;450-foot warehouse added in 2001,
and a 150&nbsp;×&nbsp;400-foot facility in Breaux Bridge.
</p>
<h2 class="h4 mt-4">Molasses storage</h2>
<p>
Bulk molasses capacity totals more than 3.5&nbsp;million gallons across tanks sized at 140,000, 390,000,
1,000,000, and 2,000,000 gallons (the largest installed in 1997).
</p>
</div>
</div>
</section>
</main>
<?php
require __DIR__ . '/../inc/theme-footer.php';
?>

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<nav class="art-nav">
<div class="art-nav-inner">
<ul class="art-hmenu">
<li>
<a href="../home.php">Home</a>
</li>
<li>
<a href="../factory-information.php">Factory Information</a>
<ul>
<li>
<a href="milling-equipment.php">Milling Equipment</a>
</li>
<li>
<a href="steam-plant.php">Steam Plant</a>
</li>
<li>
<a href="bagasse-storage.php">Bagasse Storage</a>
</li>
<li>
<a href="clarification.php">Clarification</a>
</li>
<li>
<a href="evaporation.php">Evaporation</a>
</li>
<li>
<a href="vacuum-and-condensing.php">Vacuum and Condensing</a>
</li>
<li>
<a href="pan-supply-tanks.php">Pan Supply Tanks</a>
</li>
<li>
<a href="crystalizers.php">Crystalizers</a>
</li>
<li>
<a href="centrifugals.php">Centrifugals</a>
</li>
<li>
<a href="final-storage.php">Final Storage</a>
</li>
<li>
<a href="miscelaneous.php">Miscelaneous</a>
</li>
</ul>
</li>
<li>
<a href="../production.php">Production</a>
</li>
<li>
<a href="../grower-login.php">Grower Login</a>
</li>
<li>
<a href="personnel.php">Personnel</a>
</li>
<li>
<a href="../contact-us.php">Contact Us</a>
</li>
</ul>
</div>
</nav>

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lasuca/factory-information/milling-equipment.php Normal file
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<!DOCTYPE html>
<html dir="ltr" lang="en-US"><head><!-- Created by Artisteer v4.3.0.60745 -->
<meta charset="utf-8">
<title>Milling Equipment</title>
<meta name="viewport" content="initial-scale = 1.0, maximum-scale = 1.0, user-scalable = no, width = device-width">
<!--[if lt IE 9]><script src="https://html5shiv.googlecode.com/svn/trunk/html5.js"></script><![endif]-->
<link rel="stylesheet" href="../style.css" media="screen">
<!--[if lte IE 7]><link rel="stylesheet" href="../style.ie7.css" media="screen" /><![endif]-->
<link rel="stylesheet" href="../style.responsive.css" media="all">
<script src="../jquery.js"></script>
<script src="../script.js"></script>
<script src="../script.responsive.js"></script>
</head>
<body>
<div id="art-main">
<header class="art-header">
<div class="art-shapes">
<div class="art-object1090304479"></div>
</div>
<h1 class="art-headline">
<a href="/">Producers of Raw Cane Sugar and Black Strap Molasses</a>
</h1>
</header>
<?php // phpcs:ignoreFile
$pageTitle = 'Milling Equipment';
$metaDescription = 'Explore the six-mill tandem that powers LASUCA’s extraction system.';
$activeNav = 'factory';
require __DIR__ . '/../inc/theme-header.php';
?>
<main>
<header class="hero hero-sub">
<div class="container">
<span class="badge">Factory information</span>
<h1>Milling equipment</h1>
<p>
LASUCA&rsquo;s six-mill tandem mixes classic Donnelly chute design with modern hydraulic drives and
turbine power to keep extraction efficient and reliable.
</p>
</div>
</header>
<section class="page-section py-5">
<div class="container">
<div class="row g-4 align-items-start">
<div class="col-lg-7">
<div class="content-card">
<h2 class="h4">The milling tandem</h2>
<p>The milling tandem consists of the following:</p>
<ul>
<li>Mill No. 1 is a 7-foot three-roll mill (1995) with Donnelly chute and a 2,500 hp multi-stage turbine driving Horsburgh &amp; Scott gearboxes. Roll diameters: 46 inches.</li>
<li>Mill Nos. 2 and 3 are 6.5-foot mills with force-feed rolls and 40-inch roll diameters.</li>
<li>Mill No. 4 is a 7-foot mill driven by Hagglunds hydraulics (MB1150 and MB566 motors) powered by a 1,200 hp Elliott turbine and David Brown gearbox. Roll diameters: 44 inches.</li>
<li>Mill No. 5 is a 7-foot mill with 44-inch rolls, powered by a 1,400 hp Elliott turbine and Horsburgh &amp; Scott gearboxes, featuring an offside crown wheel force-feed roll.</li>
<li>Mill No. 6 is a Skoda mill with 7-foot by 48-inch rolls, driven by a 2,500 hp multi-stage turbine and offside crown wheel force-feed roll.</li>
</ul>
<p>
All six mills use Donnelly chutes with probe-controlled feed rates and rubber-belt conveyors set at
60°. Grooving is tuned to each mill: the first three use 3-inch pitch, 45° grooves; the last three
use 2-inch pitch, 45° grooves. All cane rolls include messchaert juice grooves measuring 1/2 inch by
1 inch.
</p>
</div>
</div>
<div class="col-lg-5 text-center">
<img src="/images/handling1-4-large.jpg" alt="LASUCA milling tandem" class="img-fluid content-image" />
</div>
</div>
</div>
</section>
</main>
<?php
require __DIR__ . '/../inc/theme-footer.php';
?>

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<?php // phpcs:ignoreFile
$pageTitle = 'Miscellaneous Systems';
$metaDescription = 'Fire protection and emergency pumping capacity safeguard LASUCA operations.';
$activeNav = 'factory';
require __DIR__ . '/../inc/theme-header.php';
?>
<main>
<header class="hero hero-sub">
<div class="container">
<span class="badge">Factory information</span>
<h1>Fire protection &amp; utilities</h1>
<p>
Dedicated pumps, hydrants, and sprinkler systems protect the factory complex and support rapid emergency
response.
</p>
</div>
</header>
<section class="page-section py-5">
<div class="container">
<div class="content-card">
<p>
Two high-capacity pumps deliver up to 4,000&nbsp;gpm at 100&nbsp;feet of head using water from Bayou Teche or the
nearby industrial park loop. Hose outlets are located throughout the facility to cover exterior and
interior hazards.
</p>
<p>
Additional safety comes from a dry-type sprinkler system supplied by a 1,000&nbsp;gpm diesel engine-driven
vertical pump, ready for rapid activation when needed.
</p>
</div>
</div>
</section>
</main>
<?php
require __DIR__ . '/../inc/theme-footer.php';
?>

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lasuca/factory-information/pan-supply-tanks.php Normal file
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<?php // phpcs:ignoreFile
$pageTitle = 'Pan Supply Tanks';
$metaDescription = 'Syrup and molasses tankage keeps the pan floor supplied at LASUCA.';
$activeNav = 'factory';
require __DIR__ . '/../inc/theme-header.php';
?>
<main>
<header class="hero hero-sub">
<div class="container">
<span class="badge">Factory information</span>
<h1>Pan supply tanks</h1>
<p>
Balanced syrup, A molasses, and B molasses storage keeps the pan floor charged for continuous strikes.
</p>
</div>
</header>
<section class="page-section py-5">
<div class="container">
<div class="content-card">
<p>
Two syrup tanks provide 35,836 gallons of storage, giving the pan floor buffer capacity between
clarification and boiling operations.
</p>
<p>
A molasses is stored in twin tanks totaling 25,658 gallons, while B molasses relies on two tanks totaling
26,544 gallons. Combined magma and seed storage on the pan floor adds another 7,842&nbsp;cubic feet of
capacity for process control.
</p>
</div>
</div>
</section>
</main>
<?php
require __DIR__ . '/../inc/theme-footer.php';
?>

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<?php // phpcs:ignoreFile
$pageTitle = 'Steam Plant';
$metaDescription = 'Bagasse-fired boilers with scrubbers and ash handling keep the LASUCA factory running.';
$activeNav = 'factory';
require __DIR__ . '/../inc/theme-header.php';
?>
<main>
<header class="hero hero-sub">
<div class="container">
<span class="badge">Factory information</span>
<h1>Steam plant</h1>
<p>
Bagasse-fired boilers, natural gas backup, and ash handling systems provide reliable steam for every station.
</p>
</div>
</header>
<section class="page-section py-5">
<div class="container">
<div class="content-card">
<p>
The St. Martin steam plant features three 1,500&nbsp;hp boilers (two with incline pinhole grates for bagasse
and one Detroit stoker), one 1,300&nbsp;hp boiler with incline pinhole grates, and two 800&nbsp;hp horseshoe-furnace
boilers.
</p>
<p>
Each boiler includes induced-draft fans, fly-ash removal linked to individual scrubbers, and air pre-heaters.
All units can switch to natural gas when required.
</p>
<p>
Ash removal relies on screw conveyors beneath the floor feeding slat conveyors that deliver material to a
centralized gathering tank outside the boiler room.
</p>
</div>
</div>
</section>
</main>
<?php
require __DIR__ . '/../inc/theme-footer.php';
?>

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<?php // phpcs:ignoreFile
$pageTitle = 'Vacuum & Condensing';
$metaDescription = 'Cooling water, ejectors, and spray pond capacity maintain vacuum for LASUCA pans and evaporators.';
$activeNav = 'factory';
require __DIR__ . '/../inc/theme-header.php';
?>
<main>
<header class="hero hero-sub">
<div class="container">
<span class="badge">Factory information</span>
<h1>Vacuum &amp; condensing</h1>
<p>
High-volume condensers, ejectors, and spray pond capacity maintain dependable vacuum across pans and
evaporators.
</p>
</div>
</header>
<section class="page-section py-5">
<div class="container">
<div class="content-card">
<p>
Eight vacuum pans ranging from 700 to 3,000&nbsp;cubic feet use air-hydraulic cutover valves, with pans five
through eight automated via a Smar control system.
</p>
<p>
Individual condensers and Schutte &amp; Koerting ejectors serve both evaporators and pans, with an additional
ejector dedicated to rapid pan station pull-downs.
</p>
<p>
A redesigned spray pond delivers 35,280&nbsp;gpm of cooling capacity. Seven pumps totaling 53,580&nbsp;gpm recirculate
water, while injection pumps capable of 47,500&nbsp;gpm feed condensers, supplemented by treated makeup
water as needed.
</p>
</div>
</div>
</section>
</main>
<?php
require __DIR__ . '/../inc/theme-footer.php';
?>